Evo X Intercooler cut outs on front bumper

[wutangmo15]

Haha. Rent it, I'll split the costs with you. Any other Ralliart owners in the Bay Area want to make a convertible?

[GTS_Rob]

omg the size of the blade vs. the size of the people...!!!!

[MTZL]

I maybe able to cut the crash beam with a Dremel or Maybe order EVO X Crash Beam?

[MikeW-RRE]

I used a metal hole saw at each end of the rectangle. Then used a metal cutting jig saw to cut the slot between the holes.

The EVO bumper is aluminum with different brackets. it looks expensive.

Mike W

[socalrallired09]

Hey mike what material is the bumper beam? aluminum or mild steel. Im thinking of using a plasma cutter at my work as long as the material isnt too thin.

[TheBlackBeast]

Originally Posted by MikeW-RRE

The EVO bumper is aluminum with different brackets. it looks expensive.

Mike W

hahahaha!!!!

That's going in my sig line! Quote of the year maybe?

[MikeW-RRE]

It is a relatively thin high strength steel. A plasma cutter would make quick work of it.

Mike W

[MTZL]

I need to learn how to use one of those Plasma Cutter.
Pretty Cool Stuff better than dremel, my dremel will take forever.
Im fast learner. Going through a slow process.
Bumper Cutting Service for 09 Ralliart? lol.

[Jackal]

If anyone makes cut out or what have you post some pics and maybe a step by step on how the process went and if you would do it again the same way if you had the choice.

[CarGuy]

THAT is hilarious!

Originally Posted by MikeW-RRE

No problem. But dunno if Harbor Freight keeps them in stock at the stores. You might have to order it online.





Mike W